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17
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19
 Parts catalogue
 Important
Bold reference numbers in this section identify parts not shown in the figures alongside the text, but which can be found in the exploded view diagram.
Adjusting the steering head bearings
 Notes
See Section D 4, Adjusting the steering head bearings for adjustment of steering head bearing play.
 
If the steering head bearings cannot be adjusted correctly, check the bearings (5) and (6) for wear and, if necessary, renew them as described in “Removal of the steering head components” in this section.
Steering angle adjustment
Loosen the nuts (11).
Loosen the adjuster screws (10) on both sides of the bottom yoke.
Use a reference block (A) with thickness 15 mm, inserted in the fork sleeve, at the highest part near the bottom yoke, or use a gauge.
Turn the front forks to the right until the spacer (A) is seated against the frame top tube.
Turn the adjuster screw (10) on the opposite side to bring it into contact with the stop on the steering head.
Apply threadlocker to the thread of nut (11).
Hold the adjuster screw (10) firm and tighten the nut (11).
Turn the forks to the opposite side: and repeat the process to adjust the other screw and tighten the relative lock nut.
Removal of the steering head components
 
Unscrew and remove the bolts (G) securing the upper clamp (H).
Remove the upper clamp (H).
Remove the handlebar (L) from its seat on the top yoke.
 Notes
All parts fitted to the top and bottom yokes, including the wiring and control cables, can remain on the motorcycle provided they do not hinder the following operations.
 
It is possible to remove the instrument panel (17) by unscrewing the nuts (16).
Remove the headlight support (12), unscrewing the bolts (13) securing it to the top yoke (2).
Withdraw the headlight support (12) towards the front and disconnect the headlight wiring (Sect. P 1, Routing of wiring on frame).
Remove the headlight support (12).
Loosen the bolt (1) securing the top yoke (2) to the steering stem nut (3).
Remove the top yoke (2).
With the service tool no. 88713.1058 loosen the nut (3) and unscrew it from the steering stem.
Slide the oil seal (4), the inner race (A) and the ball race (B) of the upper bearing (5) off the steering stem.
Remove the bottom yoke (9) complete with the steering stem from the frame tube.
Remove the ball race (B) of the lower bearing (6).
The inner race (A) of the lower bearing (6) and the relative oil seal (7) will remain on the steering stem.
Using a universal puller (see figure) remove the inner race (A) and the spacer (8) from the steering stem, taking care not to damage the seat.
 Important
Once disturbed, the oil seals (4) and (7) and the bearings (4) and (6) must not be refitted.
 
Using a suitable drift, remove the outer bearing races (C) from the steering head. Proceed with extreme care to avoid damaging the seats.
Refitting the steering head components
 Important
The steering head bearings (5) and (6) are identical but in no case may their components be swapped around during reassembly.
 
Clean all contact surfaces and lubricate with the recommended grease.
To fit the outer races (C) of the bearings (5) and (6) to the steering head, use the service tool no. 88713.1062 and proceed as follows:
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Insert the washer (8), oil seal (7) (with the rim facing upwards) and inner race (A) of bottom bearing (6) onto the steering stem after heating it for about 10 minutes to 120 °C.
Fit tool no. 88713.1072 into the steering stem. Keep the inner race (A) pressed against the dust seal (7) by hand for at least 15 seconds.
Lubricate the inner bearing race (A) with the recommended grease.
Fit the ball race (B) on the stem with the smaller diameter of the cage facing upwards and grease the ball race.
Insert the steering stem in steering head and push it in until it is axially seated.
Fit the bottom yoke assembly (9) to the frame.
Grease the ball race (B) and fit it to outer race (C) of the top bearing.
Fit the inner race (A) of the upper bearing (5) to the steering head, with the larger diameter side of the race facing upwards.
Install the dust seal (4) with the flat side facing upwards.
Grease adjusting ring nut (3) and tighten it by hand up against the oil seal (4).
Fit service bush no. 88713.1058 to the steering stem nut (3) and fit the torque wrench to the bush.
Tighten the steering stem nut (3) to the specified torque (Sect. C 3, Frame torque settings).
Fit the top yoke (2) on the steering stem nut (3), aligning the fork leg bores with the corresponding bores on the bottom yoke. Relocate the fork legs as described in Section G 2, Refitting the front forks.
Grease the bolt (1).
Tighten the bolt (1) on the top yoke to the specified torque (Sect. C 3, Frame torque settings).
Reconnect the headlight wiring (Sect. P 1, Routing of wiring on frame).
Refit the headlight support (12) and tighten the bolts (13) to the specified torque (Sect. C 3, Frame torque settings).
If removed, fit the vibration damping rubbers (19) to the instrument panel (17), screwing them in by hand: the sides with the shorter thread should be facing the instrument panel. Fit the bush (18) to the centre rubber, screwing it on by hand.
Locate the instrument panel (12) on the support and tighten the nuts (16).
Apply the recommended grease to the threads and undersides of the heads of the bolts (G).
Refit the clamp (H) and insert the bolts (G).
 Notes
Position the upper clamp so that arrows (M) are pointing to the rear.
 
Tighten the bolts (G) to the specified torque (Sect. C 3, Frame torque settings) in the sequence 1-2-3-4-1-2, as shown in the figure.